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High-temperature creep refers to the phenomenon that the material slowly undergoes plastic deformation with the extension of the loading time under the temperature T≥(0.3~0.5)t (t is the melting point, the temperature is T) and the stress far lower than the yield strength.It is used to test the creep properties and durable strength of various metals and alloy materials in high temperature environments to test the creep limit, durable strength limit and other performance parameters of materials.Due to different ways of applying stress, it can be divided into high temperature compression creep, high temperature tensile creep, high temperature bending creep and high temperature torsional creep.High-temperature creep can more effectively predict the strain trend and fracture life of materials when used for a long time at high temperatures than high-temperature strength. It is one of the important mechanical properties of materials. It is related to the material and structural characteristics of the material.
Main features of high temperature durable creep testing machine:
1. The working efficiency of the barrel-type high-temperature furnace is high, which is more than ten times that of the traditional split-type high-temperature furnace. The sample can be replaced and repeated tests are carried out without the need for cooling, heating and insulation processes;
2. The electric system controls the up and down movement of the barrel-type high-temperature furnace, and the linear guide guide ensures safety and stability, and ensures the concentricity of the sample and the furnace;
3. Electric lift-type high-temperature furnace, the operator does not need to touch the high-temperature furnace, which greatly reduces labor intensity and is safe and reliable;
4. The barrel-type high-temperature furnace has good thermal insulation effect, long uniform temperature zone (200mm), high temperature can reach 1200℃, and long service life of the electric furnace. It can be used for 30,000 hours under conditions not higher than 1200℃;
5. The barrel-type high-temperature furnace has good safety performance and is powered by large current under safe voltage (25V). There is no hidden danger of leakage and it complies with international safety standards;
6. The barrel-type high-temperature furnace has a low furnace surface temperature, and imported insulation materials ensure that the furnace surface temperature is lower than 90°C (at 1200°C), making it safe to operate;
7. Adopt fully digital AC servo and high-precision, high-response frequency AC servo motor, with fast frequency response and high positioning accuracy;
8. It has manual unloading adjustment function, which can effectively protect the machine, especially the load sensor, during unexpected power outage.
Technical parameters:
Testing power | 300KN (optional) | ||
Testing machine level | 0.5 | ||
Test force measurement range | 1%-100% | ||
Test force resolution | 1/200000 of the maximum test force (full field resolution remains unchanged) | ||
Relative error of test force indication | ±0.5% | ||
Relative variability of test force indication | ±1.5% | ||
Test force resolution | 1/100000 | ||
Eccentricity of upper and lower chucks | ≤10% | ||
Down lever movement speed | 0.01-100mm/min | ||
Lower rod travel | 200mm | ||
Manual unloading mechanism | It is equipped with a manual adjustment mechanism, which can be used to unload during unexpected power outages, which can effectively protect the safety of the machine and test samples. | ||
power supply | AC380V±10%; 50Hz | ||
Electric furnace and temperature control system | |||
High temperature furnace form | Split-type atmospheric furnace (three sections), electric furnace wire heating | ||
Operating temperature range | 200~1100℃ | 300~1100℃ | |
average temperature zone length | 200mm | 150mm | |
Furnace size | Φ90mm | ||
Dimensions | Φ350×500mm (can be adjusted according to user requirements) | ||
Furnace wire (electric heating element) | Adopt HREΦ5mm electric heating tube | Using Φ1mm furnace wire | |
Electric furnace service life | Continuous working time under ≤1200℃, more than 30000 hours | ||
Electric stove surface temperature (average) | At 1200℃, ≤90℃ At 700℃, ≤50℃ | ||
Electric furnace lifting method | The electric lifting mechanism lifts and lowers the electric furnace, and can be raised and lowered manually after a power outage. | Manual rotation | |
Heating power | 5KW | ||
temperature controller change | Conductive temperature control meter (Japan) | ||
Humidity thermocouple | K type thermocouple | ||
temperature fluctuations | Test temperature | temperature fluctuations | temperature gradient |
200~600℃ | ±2℃ | ±2℃ | |
600~900℃ | ±3℃ | ±3℃ | |
900~1200℃ | ±4℃ | ±4℃ |